What is the function of the double-layer grid groove
The overall transportation relies on gravity without power, and the upper and lower chutes are two independent channels, which cooperate with the flipping mechanism to switch the flow direction of goods. The main functions are divided into four points:
The overall transportation relies on gravity without power, and the upper and lower chutes are two independent channels, which cooperate with the flipping mechanism to switch the flow direction of goods. The main functions are divided into four points:
1. Fully utilize vertical space and save space
Traditional single-layer grid only corresponds to one destination for one position; The double-layer structure maintains the same floor area on the ground, with vertically divided upper and lower channels. One feeding position can correspond to two sorting gates, doubling the number of gates. No need to lengthen the sorting main line, reduce factory occupation, and lower infrastructure investment, especially suitable for the tight working conditions of sorting centers.
Upper level: prioritize the allocation of small and light packages;
Lower level: Distribution tends to be larger and more focused on packages.
2. Realize automatic sorting and fast sorting of goods
Cooperate with the sorting machine control system and flipping mechanism: flipping down - goods slide into the upper grid opening; Lift the flipping board - the goods enter the lower compartment. The upper and lower layers correspond to different delivery areas, delivery routes, and order batches; The package slides into the corresponding compartment collection bag by gravity along the inclined chute, completing automatic classification and significantly reducing the workload of manual secondary sorting, thus reducing the sorting error rate.
3. Buffer deceleration, protect the package and reduce damage
The chute is made of UHMW-PE wear-resistant polyethylene sheet, and the inclination angle is designed reasonably; Extend the sliding path during high drop drops, slow down the speed of goods sliding, and avoid vertical impact of packages falling; Suitable for EPE pearl cotton packaging products, 3C accessories, and fragile goods to prevent damage to the outer packaging and internal items.
4. Optimize homework pace and improve processing throughput
(1) The upper and lower compartments can be staggered for shipment, allowing for the simultaneous collection and replacement of empty bags without interfering with each other, reducing waiting time, and increasing the hourly processing capacity of the sorting line;
(2) The discharge ports on the upper and lower floors are arranged in a staggered manner, and the manual operation area below is separated, so that the staff picking up the goods are not crowded with each other;
(3) No power transmission throughout the entire process, no need for motor drive, low energy consumption, low failure rate, and simple maintenance in the later stage.
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